🛒 Arduino, ESP32 & modules

Welding Machine Repair in Baku

Welding machine repair: inverter, MIG/MAG semi-automatic, argon TIG and plasma cutters. IGBT modules and control boards at component level.

Order

Send the make and model and describe the fault briefly. A video helps most — film the fault. Clear photos of the board help too.

Welding machine repair — inverter welders (MMA), semi-automatic MIG/MAG, argon TIG and plasma cutters. Component-level board repair: IGBT module, gate driver, power supply stage, control board and thermal protection. Telwin, Kemppi, ESAB, Lincoln, Aurora, Fubag.

How we work

Welding machine repair — opened inverter welder and its power boardWelding machine repair in progress — measuring the power module and gate driverTypical welding machine fault — close-up of a blown IGBT module
⚠️

Not every device can be repaired

Sometimes restoration is not possible: the chip is discontinued and no spare can be sourced, no donor board is available, the board is severely damaged by fire or liquid, or earlier repair attempts have left it beyond recovery. In such cases we explain the situation plainly and, where possible, suggest an alternative.

When a welding machine fails, the first thought is usually to buy a new one. In modern inverter machines, however, the fault is almost always electronic — not the transformer or the housing, but the power module, the gate driver or the control board. That is repairable at component level.

The most common failure is the IGBT power module. When a module blows it usually damages the driver circuit that controls it. Replacing only the module is not enough — if the driver is not checked, the new module fails again within a short time. That is why repair always involves measuring the whole circuit.

The second large group is power and control faults: the machine will not start, shows an error code, current cannot be adjusted, or it shuts down mid-work. A good share of these are dried-out capacitors, cold solder joints or faulty sensors — inexpensive to fix.

Semi-automatic (MIG/MAG), argon (TIG) and plasma machines add further layers: wire feeder motor control, gas valve actuation, pilot arc circuitry on plasma units. These are separate modules and are tested separately.

Machines without schematics or of unknown brand are accepted as well — in those cases the circuit is traced by hand. After diagnostics we tell you exactly what failed and whether repair makes sense.

If you are looking for an electronics or board-level technician — this work is done at component level: the fault is fixed by replacing the specific part, not the whole unit.

Devices we repair

Inverter welders (MMA) — power module, gate driver, control board
Semi-automatic MIG/MAG machines — wire feeder motor control, gas valve
Argon TIG machines — high-frequency ignition unit, gas timing relay
Plasma cutters — pilot arc circuit, compressor control
Spot (resistance) welders — thyristor block, timing control
Industrial welding power sources and control units of automated welding lines

Common faults we repair

  • Machine does not power on, display stays dark
  • No arc, electrode sticks
  • Current cannot be adjusted
  • Shuts down suddenly during work
  • Thermal protection trips too early
  • Fan does not spin, machine overheats
  • Error code on display, unit locks out
  • Wire feeder stops on semi-automatic machines
  • Gas valve does not open on TIG
  • No pilot arc on plasma cutter
  • IGBT module blown, short circuit present
  • Stopped working after a mains voltage surge

Typical causes of failure

  • Mains voltage surges — the most frequent cause of input stage and power module failure
  • Overheating after long continuous work and damage to thermal protection
  • Stopped cooling fan or a heatsink clogged with dust
  • Metal dust from the workshop settling on the board and creating conductive paths
  • Moisture and condensation on machines moved from a cold store into a warm shop
  • Short circuits caused by damaged cables and clamps
  • Dried electrolytic capacitors lowering the control voltage
  • Running the machine from a generator with unstable voltage

Brands and platforms we work with

TelwinKemppiESABLincolnAuroraFubagGerrardIGBTMOSFETMIG/MAGTIGMMAPlasma

How the repair works

  1. 01

    Enquiry and first contact

    Tell us about the fault on WhatsApp or Telegram. We review what you send and let you know whether the device fits the work we take on.

  2. 02

    Acceptance and diagnostics

    If we can take the device on, we confirm it in advance — do not ship it before you have our confirmation. Once it reaches the lab, diagnostics are completed within 48 hours (two working days).

  3. 03

    Estimate and approval

    You receive a report covering the cause of the fault, the estimated cost, spare-part availability and the timeline. Work begins only after you approve it.

  4. 04

    Testing and handover

    After the repair the device runs a minimum 24-hour load test. Once it proves stable in normal operation, we report the result and hand it over.

Diagnostics and pricing

Diagnostics is paid work — 10–50 AZN depending on the complexity of the board. If you have us carry out the repair, that amount is deducted from the final price. An exact repair price is given only after diagnostics and is agreed with you before any work starts.

More about the diagnostic fee

Frequently asked questions

Request a repair

Message us on WhatsApp or Telegram with the BRAND and MODEL of the device and describe the fault in as much detail as you can. A VIDEO helps most: record the fault and explain in your own words what happens. Also send clear photos of the device and, if accessible, of the circuit board from several angles. The more detail you provide, the faster and more accurate our answer.